Reliability Black Belt

Training number: Reliability_A02

Program management:

  • Prof. Dr.-Ing. Bernd Bertsche
  • Dr.-Ing. Dipl.-Kfm. Patrick Jäger

Target group:

Engineers, technicians, specialists and executives from the areas of development, testing, design, research, production, quality assurance and management

About the topic:

The reliability and service life of products and facilities represent vital competition factors in this day and age. Dependable products increase customer satisfaction on the one hand, and reduce accruing guarantee and concession expenses. It is becoming increasingly important for many manufacturers in the capital goods sector to predict and reduce the life-cycle costs of their facilities and products. A methodical planning and safeguarding of the product reliability, availability and service life are necessary to meet these challenges in the face of the complexity of today’s systems.

Training procedure and goal:

The Reliability Black Belt® comprises the second module in the qualification as a Reliability Engineer. This module deals with specialization and contains various methods from the fields of Reliability Management, Root Cause Analysis, Design of Experiments, Durability Modeling, RAM/LCC as well as Software Quality.
The goal of this training is to have specialists at your disposal in your own organization, which can independently solve complex problems and work on challenging issues. The Reliability Black Belt® is thus also able to professionally handle organizational and project-specific interfaces (e.g. Production, Sales and Purchasing).


Training content:

  • Reliability Management
    Reliability process | Reliability targets - System view/Component view | Reliability monitoring | Reliability growth management | Warranty cost calculation and optimization
  • Repairable Systems and RAM/LCC
    Availability and maintenance | Modeling and simulation of system parameters | Composition and optimization of maintenance plans | RAM/LCC
  • Lifetime Models - Physics of Failure
    Degradation modeling | Monte-Carlo simulation | Lifetime models of various technologies | Establishment of a lifetime model using the DoE methodology in a practical example | Multi-parameter damage accumulation
  • Design of Experiments DoE
    Fractional and full factorial experimental designs | Test for non-linearity | Main effects and interactions | Robust design - increasing the robustness of a design by consideration of non-linearities and interactions | Setting up of system behavior models from empirical data
  • Root Cause Analysis
    Simple questioning techniques | Families of variation | Multi-vari-analysis | Concentration chart | Paired comparisons | Process search | Components search | Variables search | Validation techniques
  • Reliability of Electronics and Software
    Reliability validation of electronic components and systems | Quality and reliability of software-intensive systems | Dimensions of software quality | Capability of software development process

Prerequisites:

Participation in the Reliability Green Belt® training

Software requirements:

Each participant must have a laptop with the following software: Microsoft Excel, Adobe Reader and Minitab (Version R15 or above). A demo version of the software Minitab can be downloaded from www.minitab.com. The software Minitab and Adobe Reader can also be installed during the training, but you should be aware that you need Admin-rights for your Laptop.

Examination / certification:

The training will end in all cases with a certificate of participation. Furthermore, there is the possibility to take a written examination for a certified Reliability Black Bel at the end of the course. The certificate will be awarded by the University of Stuttgart and the Institute of Machine Components. The examination is in multiple choice form.

Training duration:

5-day training:

  • Monday from 09:00 a.m. to 05:00 p.m.
  • Tuesday to Thursday from 08:15 a.m. to 05:00 p.m.
  • Friday from 08:15 a.m. to 01:30 p.m.

Examination:

  • Friday from 01:30 p.m. to 03:30 p.m.

Training fee:

The training fee is 2,600.00 EUR excl. VAT.

Scope of services:

  • Training documents in paper form
  • Training documents as pdf document
  • Certificate of participation
  • Catering during the training
  • Evening event

Examination fee / certification:

The fee for the optional examination and certification is 150.00 EUR excl. VAT.

In-house:

We also offer all our seminars and trainings as an in-house event.

Coaching:

Should you so wish, we can put together a time and content tailored coaching concept for you after completion of the training.

Here is all the information regarding the training as a PDF download.


Convenient registration here

Register now

Please contact us. We look forward to hearing from you.
  1. Mr. Mrs.
Do you have any further questions?

  1. * required fields

Reliability Engineering Academy - Nobelstraße 15 - D-70569 Stuttgart - Phone +49 711-62 00 80 99 - Fax +49 711-62 00 80 93